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Hyundai Clutch Master Cylinder Replacement

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Hyundai Clutch Master Cylinder Replacement

Hyundai PBR Clutch Master Cylinder Hyundai Clutch Master Cylinder Hyundai PBR Clutch Master Cylinder Hyundai PBR Clutch Master Cylinder Hyundai PBR Clutch Master Cylinder
Hyundai Tokico Clutch Master Cylinder Hyundai PBR Clutch Master Cylinder Hyundai PBR Clutch Master Cylinder Hyundai PBR Clutch Master Cylinder Hyundai Tokico Clutch Master Cylinder


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What is a clutch master cylinder?
Typically located against your vehicle's firewall below or next to the brake system master cylinder, the clutch master cylinder is a hydraulic pump with a plunger, like your brakes, that pushes fluid down through pressurized lines to operate the clutch. Since this is a sealed system, the fluid is the catalyst for engagement and disengagement of the clutch while shifting.

What can go wrong with the master cylinder?
The master cylinder can typically have a few different problems that can cause it to malfunction. The first would be a leak. There can be leaks caused by a worn master cylinder gasket, from a connecting point that has also worn down, or from physical damage made to the cylinder or reservoir from any number of causes like a car accident. Worn gaskets or connectors can also cause a loss of pressure which would affect clutch performance. Finally, the plunger could break or fail also causing problems.

How do I know if my master cylinder is bad?
There are a few ways to tell that something is wrong with your clutch master cylinder. The first, and most common, is that you feel a slow and gradual loss of pressure when engaging the clutch pedal. It will slowly push down to the floor and typically not rise back up as there is no pressure there to push it. Other indicators include leaks that are noticeable on the ground below the vehicle or by the smell of clutch fluid burning on hot components. Finally, you may encounter slipping or what could be classified as a jagged response to engaging the clutch. This can also be called chatter.

Can I replace the clutch master cylinder?
You can definitely replace the master cylinder, but it has been known to be a very challenging task. Please consult your owner's manual or talk to a local mechanic before getting started. Similar to replacing a brake master cylinder, the lines transferring the fluid need to be disconnected as well as the connection to the clutch pedal. The connection to the pedal should be easy to identify as it should be running directly into the firewall. Be sure to carefully remove the reservoir and bleed the system just like you would your brakes to remove any dangerous air pockets. Once the new part is ready, re-attach it according to the order above, fill the system with fluid, and test your pressure to make sure it's working.

Is there preventative maintenance that will help?
Maintenance is crucial to the longevity of your parts and to ensure you don't have to spend money on costly last minute repairs. You can maintain your clutch system similar to your brake system. It's important to have it checked, always make sure there is adequate pressure, have the fluid flushed at the factory recommended intervals, and try to keep the system clean.

When replacing the clutch master cylinder, you might also need to replace the clutch slave cylidner.

Latest Hyundai Clutch Master Cylinder Applications
  PBR Clutch Master Cylinder
07/00 - Hyundai Santa Fe 2WD 2.4 G4JS Clutch Master Cylinder 		- 07/97 Hyundai Elantra 1.8L DOHC16V G4GB Tokico Clutch Master Cylinder border= Tokico Clutch Master Cylinder
- 07/97 Hyundai Elantra 1.8L DOHC16V G4GB To 07-13-97 Clutch Master Cylinder
09/99 - Hyundai Accent G4EB PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
09/99 - Hyundai Accent G4EB Clutch Master Cylinder 		09/94 - 10/97 Hyundai Accent G4EK PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
09/94 - 10/97 Hyundai Accent G4EK To 10-14-97 Clutch Master Cylinder
94-98 Hyundai Sonata 3.0V6 SOHC12V G6CT PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
94-98 Hyundai Sonata 3.0V6 SOHC12V G6CT Clutch Master Cylinder 		10/01 - Hyundai Tiburon 2.0 DOHC-16V G4GC PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
10/01 - Hyundai Tiburon 2.0 DOHC-16V G4GC OE is w/o reservoir; all Clutch Master Cylinder w/ reservoir
08/92 - Hyundai Excel 1.5SOHC8V EFI G4DJ PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
08/92 - Hyundai Excel 1.5SOHC8V EFI G4DJ Clutch Master Cylinder 		08/92 - Hyundai Excel 1.5SOHC8V EFI G4DJ Tokico Clutch Master Cylinder border= Tokico Clutch Master Cylinder
08/92 - Hyundai Excel 1.5SOHC8V EFI G4DJ Clutch Master Cylinder
07/97 - Hyundai Tiburon 2.0 DOHC-16V G4CP PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
07/97 - Hyundai Tiburon 2.0 DOHC-16V G4CP From 07-15-97 Clutch Master Cylinder 		92-95 Hyundai Elantra 1.6L DOHC16V G4CR PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
92-95 Hyundai Elantra 1.6L DOHC16V G4CR Clutch Master Cylinder
92-95 Hyundai Elantra 1.6L DOHC16V G4CR Tokico Clutch Master Cylinder border= Tokico Clutch Master Cylinder
92-95 Hyundai Elantra 1.6L DOHC16V G4CR Clutch Master Cylinder 		09/98 - 05/01 Hyundai Sonata V6 G6BV PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
09/98 - 05/01 Hyundai Sonata V6 G6BV OE type is made of plastic. PBR is aluminum; Tokico is plastic. Clutch Master Cylinder Aluminum cylinder OE type is made of plastic. PBR is aluminum; Tokico is plastic.
07/00 - 10/04 Hyundai Elantra 2.0L 4 Door G4GC PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
07/00 - 10/04 Hyundai Elantra 2.0L 4 Door G4GC OE is w/o reservoir Clutch Master Cylinder w/ reservoir 		  Tokico Clutch Master Cylinder
89-91 Hyundai Sonata 2.4 SOHC-8V G4CS Clutch Master Cylinder
09/99 - 09/03 Hyundai Accent 1.6L DOHC-16V G4ED PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
09/99 - 09/03 Hyundai Accent 1.6L DOHC-16V G4ED To Sept. 15, 2003, SEE
NOTE! You can use new part # 41610-25020, but you MUST change the clutch tube also to 41631-25030. The old clutch master cylinder 41610-25012 will ONLY work w/ clutch tube part # 41631-25020. TSB# 04-40-017, Oct. 2004. Clutch Master Cylinder 		10/01 - Hyundai Tiburon V6 G6BA Clutch Master Cylinder border= Clutch Master Cylinder
10/01 - Hyundai Tiburon V6 G6BA OE is w/o reservoir Clutch Master Cylinder
  PBR Clutch Master Cylinder
10/01 - Hyundai Tiburon V6 G6BA OE is w/o reservoir Clutch Master Cylinder w/o reservoir and hose 		94-98 Hyundai Sonata 2.0 DOHC-16V G4JP PBR Clutch Master Cylinder border= PBR Clutch Master Cylinder
94-98 Hyundai Sonata 2.0 DOHC-16V G4JP Clutch Master Cylinder


Some Hyundai Clutch Master Cylinder Applications (View Full Catalog Above)
Hyundai Accent Hyundai Accent 1.6L DOHC-16V Hyundai Elantra 1.6L DOHC16V
Hyundai Elantra 1.8L DOHC16V Hyundai Elantra 2.0L 4 Door Hyundai Excel 1.5SOHC8V EFI
Hyundai Santa Fe 2WD 2.4 Hyundai Sonata 2.0 DOHC-16V Hyundai Sonata 2.4 SOHC-8V
Hyundai Sonata V6 Hyundai Sonata 3.0V6 SOHC12V Hyundai Tiburon 2.0 DOHC-16V
Hyundai Tiburon V6

G4CP G4CR G4CS G4DJ G4EB G4ED G4EK G4GB
G4GC G4JP G4JS G6BA G6BV G6CT


More Applications (View Full Catalog Above)
Acura Audi Austin Healey BMW Chevrolet Chrysler Dodge Eagle
Ford Geo GMC Honda Infiniti Isuzu Jaguar Jeep
Kia Mazda Mercedes Benz Mercury MG Mini Mitsubishi Nissan
Oldsmobile Pontiac Porsche Rover Saab Saturn Scion Subaru
Suzuki Toyota Volkswagen Volvo
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